Biggest Bang for the Buck
Posted on December 8th, 2006 by Eric MurphyA while back, Nick from the ProSoft blog posted a comment asking about Asset Management. At the time I was thinking it would make a good topic for a posting, but never did get around to putting one together. Nick had another recent post talking about Asset Management which brought the topic back to mind. Actually, the topic has been floating around in the news for the last couple of weeks about the Invensys and Emerson solutions. Walt Boyes had an article on it too, not that long ago. Of all the chatter about asset management, there’s a paragraph from Walt’s piece that really stood out.
“But the biggest bang for the buck, beyond doubt, is enterprise asset management, from the plant floor level all the way up to the conception of each plant itself as an asset to be managed. If you can implement it properly, enterprise asset management can put the spring back in your plant’s step, add years to its life and probably keep you going for a while longer too.”
What is an asset, and what management is needed? The term asset management covers a lot of ground (quite literally in some plants). One definition would be the control and operation of all physical and soft assets within an organization. Often asset management refers to the maintenance of physical pieces of equipment, or how it relates with the Condition-Based Maintenance philosophy. At the enterprise level, the term also covers the maintenance of soft assets, such as software and control systems. Regardless of what assets you include in the umbrella, you need to get the data from the floor in near-real time in order to make effective and timely decisions. OPC is all about getting data to where you need it to be.
OPC can be used to feed process information to the CMMS system, capture process data in a historian for condition based maintenance analysis, IT Health monitoring, etc. There are OPC servers available today that can collect data from field devices, control systems, IT hardware, and many other common assets. Along the ‘biggest bang’ thinking OPC UA is promising to be the standardized conduit for tying the enterprise together. OPC UA is looking to standardize interfacing into the applications higher in the enterprise. In addition the working group is collaborating with organizations such as EDDL and the FDT Group to be the mechanism for communicating between the various systems.
It all boils down to getting the right data to the right systems at the right time to make the right decisions. Regardless of the assets.









December 8th, 2006 at 6:32 pm
It’s good to know that I can inspire knowledgeable folks like you to write in-depth blogs. As I seek to get my arms around key industry terms and write exploratory articles I can only hope to learn and help people find the tools they need. Thanks, Eric!
December 8th, 2006 at 9:16 pm
Thanks for the plug, Eric. We’re going to have to start looking at plants completely differently. One of the problems with enterprise integration is that the automation, control and data collection parts of a plant are bolted-on…plant designers are mechanical and civil engineers…they think a plant is a pad, tanks, pipe, pumps, and stuff like that. When they have the whole thing laid out, they hire a controls guy.
We’re going to have to start considering plants as constellations, maybe even galaxies of data…and work in that “Tron”-like world. It’s a lot easier to integrate clusters of data than it is to integrate pumps and pipe.
December 9th, 2006 at 4:50 pm
Once plant floor data (alarms, events, triggers) is fed into CMMS software, CMMS software can auto-activate a corrective or preventive maintenance work order and send it to appropriate technicians via email.
New generation CMMS software includes such capabilities.
December 13th, 2006 at 5:08 pm
I’d say Walt is more of a “tactical strike commenter”, a few well placed words of wisdom, then watch the fallout. (I’m more of a “shotgun commenter”, spray words and see what you hit). However, I see Walt’s been posting on Control.com recently. Maybe he’s just in a giving mood this close to the holidays
Also a good point by Harshad Shah. OPC can be used to get the required information into and out of CMMS applications, as well as notifications on what actions the newer, powerful applications are taking.
December 13th, 2006 at 5:29 pm
I wonder which people think he’s Obi Wan, and which people think he’s Mr. Palpatine.
January 24th, 2007 at 11:19 pm
Nice Post.
That was well said. Always appreciate your indepth views. Keep up the great work!
John